i3DMFG™ owns EOS M280, M290 and M400.4 DMLS® 3D printing machines. Our state-of-the-art equipment enables us to achieve densities at nearly 100%. We have access to full parameter sets for our machines and are the first to adopt all upgrades and improvements to ensure excellence in DMLS® production quality. Lattice and honeycomb designs can be utilized to provide optimal osteoconductive behavior and minimal implant rejection.

Medical Device

3D printed medical implants do away with traditional design-for-manufacture constraints. Organic shapes, anatomically-driven design, micro-channels, conformal channels, and micro-parts are all cost-effective and possible with 3D metal manufacturing. With printed held tolerances of +/- 0.002, precision is assured at more affordable prices than traditional machining or casts.

Surgical Implants & Devices                                     

DMLS® can amass multiple customized files on a single build plate without expensive tooling or set-up costs. With printed tolerances of +/- 0.0002 and the ability to print micro-channels and anatomical shapes, 3D printing revolutionizes the cost-effective production of complex, custom medical implants and specialized surgical devices that are otherwise too costly or physically impossible to traditionally manufacture.

DMLS® erases traditional design-for-manufacture constraints. 3D models drive the printer to fuse micro-layers of medical grade titanium or stainless steel together in 20 to 60-micron layers until thousands of fused layers create a fully functional production part. With densities approaching 100%, any traditional post-process finish is possible.