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i3D MFG Press

07
Aug, 2018

By i3d

I3DMFG Contributes To Industrial CT For Use In Additive Manufacturing

I3DMFG Contributes To Industrial CT For Use In Additive Manufacturing

I3DMFG has been mentioned in an article alongside Delphi Precision Imaging with regards to new part designs that would be impossible with traditional machining methods  and require new measurement tools.

Every day additively manufactured (AM) parts are being used in new applications as the industry rapidly matures. As additive parts become more economical for small productions runs and move beyond use solely in tooling and prototyping, the need to nondestructively inspect parts for quality increases as well.

“Industrial CT is an excellent inspection method for additive parts and components from the automotive, medical implant and aerospace industries where quality and a high degree of reliability are critical,” says Blake Chenevert, president of Delphi Precision Imaging. Computed tomography (CT) has some advantages over other nondestructive inspection methods for additive manufacturing.

There are a lot of challenges currently facing the Additive Manufacturing industry such as defects, parts coming out as intended, yields, and cost/benefits. The article addresses each of these topics head on and in the area of Quality Control Inspection, I3DMFG had this to say,

“As quality requirements evolve inside of a disruptive industry like additive manufacturing, finding tools and innovative approaches to using those tools to advance nondestructive testing methodology is critical,” says Erin Stone, president of I3D MFG, a DLMS printer.

The article continues on to discuss the many areas of quality control and I3D MFG is leading the way to help shape many of these standards as well as creating many of their own which are being recognized industry-wide.

25
Jul, 2018
SEDS I3DMFG

By i3d

Successful Rocket Test: SEDS UC San Diego

We were recently notified by SEDS UC San Diego that they had a successful test with their Colossus First Hotfire rocket. EDS UCSD, or Students for the Exploration and Development of Space at the University of California, San Diego, is a collection of motivated, passionate students determined to complement our studies with meaningful projects.

In the video below you can see the rocket launch and feel the excitement of the moment. They credit I3DMFG at the end and we couldn’t have been more happy to be a part of this. Here’s a quote from one of the students:

Over the weekend we conducted a successful test of our rocket engine, and wanted to share the good news! The engine is still in good shape after the test and we’re preparing to push it to it’s limits in September. Thank you for supporting this project, our hard work has paid off!

We can’t wait to see them push the limits!

22
Jun, 2018
SEDS I3DMFG

By i3d

I3DMFG Helps Sponsor SEDS Static Rocket Engine Test

I3DMFG Helped Sponsor A successful static rocket engine test by providing a 3D Metal Printed Injector for Colossus which used the Ignus-II engine!

From the SEDS Post on LinkedIn:

The test was conducted on June 16th, 2018 and marked the first successful attempt of a hot-fire of both Colossus and Ignus-II. This is a result of the culmination of over 2 years of work put in by over 60 SEDS members and marks the beginning of the next TEN years, where Colossus will be assisting collegiate rocketry teams everywhere to collect better data on their own engines.

I3DMFG was proud to be a part of this project along with several other sponsors. You can watch the results of this incredible launch in this stunning video.

20
May, 2018
Additive Manfactured Haynes 282 Rocket chamber

By i3d

Delphi Precision Imaging & I3DMFG on Display at SAMPE

The Society for the Advancement of Material and Process Engineering 2018 exhibition May 21st – May 24th will have a display of a Part-to-CAD comparison of an additively manufactured Haynes 282 rocket chamber. This collaboration between Delphi Precision Imaging and I3D MFG will be on display at SAMPE 2018 Tuesday and Wednesday May 22-23rd at the Long Beach Convention Center. Stop by booth J58 to check it out.

09
Jan, 2018

By i3d

I3DMFG and Delta P Design Attending Shot Show 2018

I3DMFG and Delta P Design will be attending Shot Show 2018. Shot Show has been running for 40 years and is an annual tradeshow for shooting, hunting, and the firearms industry. It’s the biggest event of its type in the world.

This year the show is January 23 – 26th and will be at the Sands Expo Center in Las Vegas.

The show also has an Education portion. They have the following opportunities:

  • LEEP
  • Retailer Seminars
  • SHOT Show University
  • Executive Management Seminar
  • NSSF Year-Round Education
03
Oct, 2017
I3DMFG EOS M400-4

By i3d

I3DMFG First With EOS M400.4 + White Paper

I3DMFG, Inc. has become the first Additive Contract Manufacturer in North America to put into operation an EOS M400.4.  Along with this announcement is a white paper discussing the disruptive nature of Additive Manufacturing and why this is critical for manufacturers, both additive and subtractive.

The EOS M400.4

An ultra-fast quad-laser system with a large building volume. It provides Additive Manufacturing for high-quality parts and is designed for speed and precision.

Four lasers for more productivity

  • Large building volume of 400 x 400 x 400 mm with four 400 watt lasers operating independently
  • The four precise 400 watt fiber lasers operate in a 250 mm x 250 mm square each with an overlap area of 50 mm
  • High build rate of 100 cm³/h

4 Lasers – First-class DMLS quality

  • Exceptional beam and power stability provides highest DMLS part quality
  • All processes running on the EOS M 290 can be transferred to the EOS M 400-4 and deliver equivalent part properties.
  • New and patented EOS ClearFlow Technology ensures consistent process gas management for ideal build conditions
  • Extensive monitoring features ensure high process stability and part quality

I3DMFG is happy to announce that they are the first Additive Contract Manufacturer in the U.S. to have the EOS M400.4 in production.

Additive Manufacturing Disruptive Whitepaper

EOS just released a new white paper discussing the disruptive nature of Additive Manufacturing. The white paper discusses how to approach Additive Manufacturing from three different angles.

One quote that stands out in the article is from Gungor Kara, Additive Minds:

Soon, there will only be two kinds of players – manufacturers who disrupt the market and those whose business is disrupted.

The paper introduces a best-practice approach to becoming an industrial champion in the decade to come as it relates to additive manufacturing and remaining competitive.

You can find the white paper here in our resource library.

 

24
Feb, 2017

By i3d

I3DMFG Featured On A2Z Manufacturing Magazine Cover

I3DMFG Featured On A2Z Manufacturing Magazine Cover

I3D Manufacturing is the feature story and on the cover of the latest issues of A2Z Manufacturing Magazine. The story begins on page 26 and can be read right here.

A2Z did an incredible 3-page story highlighting how I3D is leading the way for additive manufacturing as an ITAR registered company and supporting some of the largest aerospace customers with cost-effective, small batch complex and high-value metal parts.

I3D is currently in the process of certifying to AS9100 Rev. D, by Q3 of 2017.

You can find a copy of this entire article here in our DMLS library as well.

19
Nov, 2014

By i3d

DIRECT METAL LASER SINTERING (DMLS) FOR CAVITIES AND CORES

You needed your Injection Mold Tooling when? Yesterday??

The Direct Metal Laser Sintering (DMLS) process has been rapidly gaining recognition as perhaps one of the most powerful technologies available in the additive manufacturing world. The recent material parameter developments coupled with outstanding resolution and speed of fabrication are making DMLS cavity and core inserts a very successful tool that can be used to shorten lead times, reduce costs and push multiple projects through in the same amount of time that one project normally takes. i3D™ Manufacturing can print mold cavity and core inserts within days, giving end-use customers competitive advantages in real time-to-market, product development, and small batch production. Our Aluminum, Maraging Tool Steel and Stainless Steel mold tools can be post processed in all of the same ways as cast or machined parts, from polishing to welding to anodizing. 
 

Interchangeable Cavity and Core Insert Blocks

i3D™ owns North America’s first EOS M290 DMLS 3D Printing machine. As an official Material Process Applications (MPA) for EOS, i3D™ prides itself on its DMLS material and 3D print application innovations. Our interchangeable mold tool cavity and core universal base provides injection molders flexibility in switching out cavity and cores in small and medium batch runs at economical tooling and change-over costs.
 
With the latest, highest quality equipment i3D™  is able to achieve densities at nearly 100%, allowing for any finish requirements to the various 3D printed cavity and cores. Lattice and honeycomb designs specially tailored for optimal part cooling and heating add more value to the mold block design options. Injection molders can offer their clients tool design, manufacture, and part production in as little as 3 weeks. The process is all on-shore, protecting customer designs and avoiding costly tool change expense. Rapid Injection Tooling is often used as a bridge between prototyping and production but, not always. If you have low volume injection molding requirements, rapid tooling could be the answer for you. 
 
Aluminum (AlSi12)
AlSi12 is our most common DMLS Aluminum powder and is perfect for projects with good thermal and low weight considerations. It is an optimal metal for parts with thin walls and complex geometries
Maraging “Tool” Steel (MS1)
Our Maraging Steel powder has excellent strength and mechanical properties. MS1 is a pre-alloyed, ultra high strength powder most commonly used for tooling applications. Its chemical composition corresponds to U.S. 18% Ni, Maraging 300, European 1.2709 and German X3NiCoMoTi 18-9-5. After heat treatment, MS1 typically has a 50-53 HRC.
Stainless Steel (PH1)
PH1 is a medical grade, sterilisable, corrosion resistant steel. It is primarily used in Medical, Firearms, Energy and Automotive applications. After heat treatment, PH1 hardens to 40-45 HRC. Our Stainless steel equivalents include 15-5, 17-4 and 316. Parts made from EOS Stainless Steel PH1 can be machined, spark eroded, welded, micro shot peened, polished and coated if required.
 

      

12
Nov, 2014
i3DMFG Metals For Additive Manufacturing

By i3d

Oregon Welcomes i3D MFG™ 3D Metal Printing

Oregon Welcomes i3D MFG™ 3D Metal Printing

Why would a new small business opening in The Dalles, Oregon be newsworthy to Aerospace Manufacturing and Design Magazine? Aerospace is big in the Pacific Northwest and the UAV/UAS giant Insitu is located 20 minutes from i3D™ Manufacturing’s Direct Metal Laser Sintering (DMLS) factory. 3D metal printing has emerged as a critical component in aerospace, rocket, and UAV design and manufacturing, but until 2014, there were no Northwest DMLS service providers. Insitu, Boeing, and the like were forced to use services thousands of miles  away, reducing some of the lead time and cost advantages 3D printing is known for. Oregon is defined by innovation and i3D™’s 3D printing technology is at the forefront of advanced and additive manufacturing. DMLS moves 3D printing from the prototyping realm into true production parts manufacturing. DMLS parts are used in final assemblies by Boeing, Lockheed Martin, GE, etc. In addition to aerospace, i3D™ also provides parts for medical and dental device applications, firearms accessory manufacturers, the energy and recreational gear industries, and automotive parts users.

The Future of Manufacturing

In 2013, manufacturing accounted for 28% of Oregon’s economy, over $65 billion in output. So, its not surprising that the Portland Tribune and Portland Business Journal also featured i3D™ in their Summer 2014 publications. As opposed to traditional, or subtractive manufacturing where parts are carved out of billet, the additive manufacturing process starts with 20-40 micron layers of powdered metal and uses a laser to melt thousands of micro layers together, one layer at a time based on a 3D CAD model – adding material only where the model dictates.  The no-waste process enables parts to be built that cannot be traditionally manufactured, including complex geometries, lattice and honeycomb structures, conformal channels, and single part builds of multi-part assemblies. i3D™ prints stock metals including Titanium, Aluminum, Inconel, 15-5 and 17-4 Stainless Steel, and Maraging Tool Steel as well as custom powders created for specific customer applications. The Dalles has a long history of metal manufacturing and gave i3D™ a warm welcome to its community and the Columbia River Gorge region. Both The Dalles Chronicle and Gorge Technology Alliance celebrated i3D™’s headquarters locating in Oregon. 

12
Nov, 2014

By i3d

3D Printed “Buzzing” Handlebars on Your Titanium Bike

When INDUSTRY and Ti Cycles designed their entry for the Oregon Manifest bike design project, their vision required next generation technology and exotic metals that would then be hand-crafted by artisan bike makers into a premier urban commuter bicycle. Creating a beautiful balance between local artisan and new technology meant designing in a completely different mindset – enter, 3D printing. Keeping it local, INDUSTRY brought Oregon-based i3D™ Manufacturing on board to 3D print components that simply could not be manufactured using traditional methods. Included in these custom parts were intricate handlebars housing a bluetooth smartphone app called My Bike which monitors bike maintenance and alerts you to when a light needs to be replaced or when something goes wrong with your brakes. Another software, Discover My City, has a series of curated rides from five of Portland’s coolest residents, which suggests where to ride, eat and shop. The rider simply gets “buzzed” with the alerts, keeping them connected as they commute. Ti Cycles signature tubing Titanium frames are the perfect way to make sure no wires interfere with the rider and preserve the aesthetics of the bike design. The curves and junctions of parts of the frame also needed to be 3D printed because the tubing could not be traditionally manufactured to hold the lines properly. i3D™ printed fork crowns, front and rear dropouts, head tubes, bottom brackets, and seat clusters for the bike. The titanium printed part welds showed superior strength and seamlessly integrated with the tubing. 3D printing and phone apps aside, in the end, it was the skill and craftsmanship of Ti Cycles that brought the high tech and custom bike manufacturing together to create a perfect blend of utility and elegance. Go see what all the “buzz” is about at  3ders.org, Engadget, treehugger, and Bike Portland.

 

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I3DMFG Additive Manufacturing EOS
Rocket-Chamber
I3DMFG Contributes To Industrial CT For Use In Additive Manufacturing
SEDS I3DMFG
Successful Rocket Test: SEDS UC San Diego
SEDS I3DMFG
I3DMFG Helps Sponsor SEDS Static Rocket Engine Test
Additive Manfactured Haynes 282 Rocket chamber
Delphi Precision Imaging & I3DMFG on Display at SAMPE
I3DMFG EOS M400-4
I3DMFG First With EOS M400.4 + White Paper
I3DMFG Featured On A2Z Manufacturing Magazine Cover
DIRECT METAL LASER SINTERING (DMLS) FOR CAVITIES AND CORES
i3DMFG Metals For Additive Manufacturing
Oregon Welcomes i3D MFG™ 3D Metal Printing
3D Printed “Buzzing” Handlebars on Your Titanium Bike